Graco 3A2496D Bedienungsanleitung

Instructions-PartsWB100 WB100WB100Isolation IsolationIsolationSystem SystemSystemand andandPro ProProXp™ Xp™Xp™60 6060WB WBWBGun GunGun3A2496DENAir Ai

GunOverviewSmart SmartSmartGuns GunsGunsTheSmartGunmoduledisplayssprayingvoltage,current,alternatorspeed,andthevoltagesetting(loworhigh).Italsoallowst

GunOverviewError ErrorErrorDisplay DisplayDisplayIftheSmartmodulelosescommunicationwiththepowersupply,theErrordisplayappears,theHzindicatorturnsred,an

GunOverviewTable TableTable1 11. ..Key KeyKeyfor forforFigs. Figs.Figs.2–9. 2–9.2–9.Item ItemItemDescription DescriptionDescriptionPurpose PurposePurp

GunOverviewItem ItemItemDescription DescriptionDescriptionPurpose PurposePurposeCICurrentIndicatorInDiagnosticMode,thetwobottomrightLEDsofthescreenlig

GunOverviewDiagnostic DiagnosticDiagnosticMode ModeModeDiagnosticModeincludesfourscreenswhichdisplaygundata:•Voltage(kiloVolts)Screen•Current(microAmp

GunOverviewAlternator AlternatorAlternatorSpeed SpeedSpeed(Hertz) (Hertz)(Hertz)Screen ScreenScreenTheAlternatorSpeed(Hertz)Screenisthethirdscreeninth

InstallationInstallation InstallationInstallationSystem SystemSystemRequirements RequirementsRequirementsAGracovoltageisolationsystemmusthavethefollow

InstallationAir AirAirSupply SupplySupplyLine LineLine1.SeeFig.19.Installanairlinelter/waterseparator(M)onthemainairsupplylinetoensureadry,cleanairsu

InstallationConnect ConnectConnectthe thetheWaterborne WaterborneWaterborneFluid FluidFluidHose HoseHoseAlwaysuseaGracowaterborneuidhosebetweenthevol

Installation2.Fortheuidhosetotproperly,itmustbestrippedandassembledtothedimensionsshowninFig.12.Applydielectricgreasetotheinnertube(T)ofthehose.Slid

Contents ContentsContentsModels...3ModelswithFMApprovalOnly...3Modelswh

Installation8.Connecttheotherendofthehosetotheisolateduidsupplyasfollows:a.Graco WB100 Enclosure:Slidehosethroughthestrainrelieftting(W).Ensurecondu

Installationb.Non-Graco Isolated Enclosure:Connecthoseasinstructedintheisolationsystemmanual,andcomplywiththerequirementsintheWarning WarningWarningbe

InstallationFigure19TypicalInstallation,ProXpWB100WaterborneSystem223A2496D

InstallationTypical TypicalTypicalInstallation InstallationInstallationKey KeyKeyItem ItemItemDescription DescriptionDescriptionAMainAirSupplyLineB*Bl

InstallationAgitator AgitatorAgitatorKit KitKitAccessory AccessoryAccessoryToaddanagitatortotheGracoisolationsystem,orderPartNo.245895.See245895Agitat

InstallationFluid FluidFluidRegulator RegulatorRegulatorKit KitKitAccessory AccessoryAccessoryToaddauidregulatortotheGracoisolationsystem,orderPartNo

GunSetupGun GunGunSetup SetupSetupSelect SelectSelecta aaFluid FluidFluidNozzle NozzleNozzleand andandAir AirAirCap CapCapToreducetheriskofseriousinju

GunSetup•Object being sprayed:keeptheworkpiecehangerscleanandgroundedatalltimes.•All electrically conductive objects or devices in thespray area:mustb

GunSetupCheck CheckCheckGun GunGunElectrical ElectricalElectricalGrounding GroundingGroundingMegohmmeterPartNo.241079(AA-seeFig.21)isnotapprovedforuse

GunSetup8.Usinganohmmeter(AA)measuretheresistancebetweenthecabinetgroundlug(214)andatrueearthground(CC).Theresistancemustbelessthan100ohms.Figure23Che

ModelsModels ModelsModelsModels ModelsModelswith withwithFM FMFMApproval ApprovalApprovalOnly OnlyOnlyFM FMFMapproved approvedapprovedfor forforuse us

OperationOperation OperationOperationOperating OperatingOperatingChecklist ChecklistChecklistCheckthefollowinglistdaily,beforestartingthesystem.⃞Allop

OperationPressure PressurePressureRelief ReliefReliefProcedure ProcedureProcedure1.TurnOFF(O)theESOn/Offswitch.2.FollowtheFluidVoltageDischargeandGrou

OperationAdjust AdjustAdjustthe thetheSpray SpraySprayPattern PatternPatternToreducetheriskofreandexplosion,uidsusedmustmeetthefollowingammabilityr

Operation4.Positiontheaircapbylooseningtheaircapretainingring,androtatingtheaircapforaverticalorhorizontalspraypattern.Tightentheretainingringuntilthe

Operation11.Sprayatestpattern.Checktheatomization.Ifover-atomizationoccursatminimumpressure,adjusttherestrictorvalve.Ifatomizationisinadequate,increas

OperationShutdown ShutdownShutdown1.Dischargethesystemvoltage,seeFluidVoltageDischargeandGroundingProcedure,page30.2.Flushthegun,seeFlushing,page363.F

MaintenanceMaintenance MaintenanceMaintenanceFlushing FlushingFlushing•Flushbeforechanginguids,beforeuidcandryintheequipment,attheendoftheday,before

MaintenanceClean CleanCleanthe thetheGun GunGunDaily DailyDaily1.TurnOFF(O)theESOn-Offswitch.2.Flushthegun.SeeFlushing,page36.3.FollowthePressureRelie

MaintenanceDaily DailyDailySystem SystemSystemCare CareCare1.FollowthePressureReliefProcedure,page31.2.Cleantheuidandairlters.3.Checkforuidleaks.Ti

ElectricalTestsElectrical ElectricalElectricalTests TestsTestsUsethefollowingprocedurestotesttheconditionofthepowersupplyandgunbody,andelectricalconti

ModelsModels ModelsModelswhich whichwhichare areareFM FMFMApproved ApprovedApprovedand andandCompliant CompliantCompliantwith withwithEN50059 EN50059E

ElectricalTestsTest TestTestPower PowerPowerSupply SupplySupplyResistance ResistanceResistance1.FollowthestepsunderPreparetheGunforService,page50.2.Re

ElectricalTestsTest TestTestElectrode ElectrodeElectrodeResistance ResistanceResistance1.FollowthestepsunderPreparetheGunforService,page50.2.Insertaco

ElectricalTestsTest TestTestGround GroundGroundStrip StripStripResistance ResistanceResistanceUsinganohmmeter,measuretheresistancebetweenthelatchhousi

TroubleshootingTroubleshooting TroubleshootingTroubleshootingInstallingandservicingthisequipmentrequiresaccesstopartswhichmaycauseanelectricshockoroth

TroubleshootingVisual VisualVisualChecks ChecksChecksFirst,checkthesystemforanyvisiblefaultsorerrorstohelpisolatewhetherthespraygun,uidhoseorvoltagei

TroubleshootingTests TestsTestsIfyoustillhavenovoltage,separatethespraygunandhosefromthevoltageisolationsystemandcheckwhetherthegunandhosealonewillhol

TroubleshootingSpray SpraySprayPattern PatternPatternTroubleshooting TroubleshootingTroubleshootingCheckallpossibleremediesintheTroubleshootingChartbe

TroubleshootingGun GunGunOperation OperationOperationTroubleshooting TroubleshootingTroubleshootingProblem ProblemProblemCause CauseCauseSolution Solu

TroubleshootingElectrical ElectricalElectricalTroubleshooting TroubleshootingTroubleshootingProblem ProblemProblemCause CauseCauseSolution SolutionSol

TroubleshootingProblem ProblemProblemCause CauseCauseSolution SolutionSolutionOperatornotgroundedorisnearungroundedobject.SeeGrounding,page26.Gunnotgr

WarningsWarnings WarningsWarningsThefollowingwarningsareforthesetup,use,grounding,maintenance,andrepairofthisequipment.Theexclamationpointsymbolalerts

RepairRepair RepairRepairPrepare PreparePreparethe thetheGun GunGunfor forforService ServiceServiceToreducetheriskofre,explosion,orelectricshock:,bef

RepairAir AirAirCap CapCapand andandNozzle NozzleNozzleReplacement ReplacementReplacementNOTICE NOTICENOTICETriggerthegunwhileremovingthenozzletohelpd

RepairAir AirAirCap, Cap,Cap,Spray SpraySprayTip, Tip,Tip,and andandNozzle NozzleNozzleReplacement ReplacementReplacement(Model (Model(ModelL60M19) L6

RepairNOTICE NOTICENOTICEDonotovertightenthenozzle(4).Overtighteningmaydamagethehousingandthegunbarrel,resultinginimproperuidshutoff.6.Ensurethattheo

RepairElectrode ElectrodeElectrodeReplacement ReplacementReplacement1.SeePreparetheGunforService,page50.2.Removetheaircapandnozzle.SeeAirCapandNozzleR

RepairNeedle NeedleNeedleReplacement ReplacementReplacement(Model (Model(ModelL60M19) L60M19)L60M19)1.SeePreparetheGunforService,page50.2.Removetheair

RepairFluid FluidFluidPacking PackingPackingRod RodRodRemoval RemovalRemoval1.SeePreparetheGunforService,page50.2.Removetheaircapanduidnozzle.SeeAirC

RepairPacking PackingPackingRod RodRodRepair RepairRepairNOTE: NOTE:NOTE:Youmayreplacethepackingrodasindividualpartsorasanassembly.NOTE: NOTE:NOTE:Bef

RepairBarrel BarrelBarrelRemoval RemovalRemoval1.SeePreparetheGunforService,page50.2.Removetheairinlettting(21)andtakethebracket(104)offthegunhandle(

RepairPower PowerPowerSupply SupplySupplyRemoval RemovalRemovaland andandReplacement ReplacementReplacement•Inspectthegunhandlepowersupplycavityfordir

WarningsWARNING WARNINGWARNINGFIRE FIREFIREAND ANDANDEXPLOSION EXPLOSIONEXPLOSIONHAZARD HAZARDHAZARDCombustibledustinwork workworkarea areaareacanigni

RepairAlternator AlternatorAlternatorRemoval RemovalRemovaland andandReplacement ReplacementReplacementNOTE: NOTE:NOTE:Replacealternatorbearingsafter2

Repair12.Holdthecoilassembly(15a)onaworkbenchwiththefanendfacingup.Pressthefan(15e♦)ontothelongendoftheshaft(S).Thefanbladesmustbeorientedasshown.13.C

RepairFan FanFanAir AirAirAdjustment AdjustmentAdjustmentValve ValveValveRepair RepairRepair1.SeePreparetheGunforService,page50.2.Placeawrenchontheat

RepairAtomizing AtomizingAtomizingAir AirAirRestrictor RestrictorRestrictorValve ValveValveRepair RepairRepair1.SeePreparetheGunforService,page50.2.Pl

RepairES ESESOn OnOn- --Off OffOffand andandFluid FluidFluidAdjustment AdjustmentAdjustmentValve ValveValveRepair RepairRepair1.SeePreparetheGunforSer

RepairAir AirAirValve ValveValveRepair RepairRepair1.SeePreparetheGunforService,page50.2.SeeBarrelRemoval,page58.3.Removethescrews(13)andtrigger(12).4

RepairSmart SmartSmartModule ModuleModuleReplacement ReplacementReplacementIftheErrordisplayappears,theSmartModulehaslostcommunicationwiththepowersupp

RepairAir AirAirSwivel SwivelSwiveland andandExhaust ExhaustExhaustValve ValveValveReplacement ReplacementReplacement1.SeePreparetheGunforService,page

PartsParts PartsPartsStandard StandardStandardWaterborne WaterborneWaterborneAir AirAirSpray SpraySprayGun GunGunAssembly AssemblyAssemblyPart PartPar

PartsPart PartPartNo. No.No.L60T17 L60T17L60T1760 6060kV kVkVElectrostatic ElectrostaticElectrostaticWaterborne WaterborneWaterborneAir AirAirSpray Sp

WarningsWARNING WARNINGWARNINGPERSONAL PERSONALPERSONALPROTECTIVE PROTECTIVEPROTECTIVEEQUIPMENT EQUIPMENTEQUIPMENTWearappropriateprotectiveequipmentwh

PartsSmart SmartSmartWaterborne WaterborneWaterborneAir AirAirSpray SpraySprayGun GunGunAssembly AssemblyAssemblyPart PartPartNo. No.No.L60M17 L60M17L

PartsPart PartPartNo. No.No.L60M17 L60M17L60M1760 6060kV kVkVElectrostatic ElectrostaticElectrostaticWaterborne WaterborneWaterborneAir AirAirSpray Sp

PartsMold MoldMoldRelease ReleaseReleaseSmart SmartSmartAir AirAirSpray SpraySprayGun GunGunAssembly AssemblyAssemblyPart PartPartNo. No.No.L60M19 L60

PartsPart PartPartNo. No.No.L60M19 L60M19L60M1960 6060kV kVkVElectrostatic ElectrostaticElectrostaticMold MoldMoldRelease ReleaseReleaseAir AirAirSpra

PartsIsolation IsolationIsolationEnclosure EnclosureEnclosurePart PartPartNo. No.No.233825 233825233825Waterborne WaterborneWaterborneIsolation Isolat

PartsRef. Ref.Ref.No. No.No.Part PartPartNo. No.No.Description DescriptionDescriptionQty QtyQty201———CABINET,enclosure;includes201a1201a15A947DOOR,cab

PartsRef. Ref.Ref.No. No.No.Part PartPartNo. No.No.Description DescriptionDescriptionQty QtyQty279113319CONNECTOR,tube;1/4nptx3/8in.(10mm)ODtube2280——

PartsTubing TubingTubingand andandWiring WiringWiringDetail DetailDetailViews ViewsViewsof ofofControl ControlControlBox BoxBoxDetail DetailDetailView

PartsTubing TubingTubingand andandWiring WiringWiringChart ChartChartUsethediagramstondtheconnectionpointsforthetubingandwiringlistedbelow.Code CodeC

PartsPacking PackingPackingRod RodRodAssembly AssemblyAssemblyPart PartPartNo. No.No.24N655 24N65524N655Packing PackingPackingRod RodRodAssembly Assem

GunOverviewGun GunGunOverview OverviewOverviewHow HowHowthe thetheElectrostatic ElectrostaticElectrostaticSpray SpraySprayGun GunGunWorks WorksWorksTh

PartsAlternator AlternatorAlternatorAssembly AssemblyAssemblyPart PartPartNo. No.No.24N664 24N66424N664Alternator AlternatorAlternatorAssembly Assembl

PartsES ESESOn OnOn- --Off OffOffand andandFluid FluidFluidAdjustment AdjustmentAdjustmentValve ValveValvePart PartPartNo. No.No.24N630 24N63024N630ES

PartsFan FanFanAir AirAirAdjustment AdjustmentAdjustmentValve ValveValveAssembly AssemblyAssemblyPart PartPartNo. No.No.24N634 24N63424N634Fan FanFanA

PartsAir AirAirCap CapCapAssembly AssemblyAssemblyPart PartPartNo. No.No.24N727 24N72724N727Air AirAirCap CapCapAssembly AssemblyAssemblyRef. Ref.Ref.

PartsSmart SmartSmartModule ModuleModuleAssembly AssemblyAssemblyPart PartPartNo. No.No.24N756 24N75624N756Smart SmartSmartModule ModuleModuleAssembly

AirCapsandFluidNozzlesAir AirAirCaps CapsCapsand andandFluid FluidFluidNozzles NozzlesNozzlesFluid FluidFluidNozzle NozzleNozzleSelection SelectionSel

AirCapsandFluidNozzlesTable TableTable4 44. ..Orice OriceOriceSize: Size:Size:0.75 0.750.75mm mmmm(0.030 (0.030(0.030in.) in.)in.)FLUID FLUIDFLUIDP

AirCapsandFluidNozzlesAir AirAirCap CapCapSelection SelectionSelectionChart ChartChartNOTE: NOTE:NOTE:ForModelL60M19MoldReleaseGun,onlyusePartNo.24N72

AirCapsandFluidNozzlesAir AirAirConsumption ConsumptionConsumptionCharts ChartsChartsKey KeyKeyto totoAir AirAirConsumption ConsumptionConsumptionChar

AirCapsandFluidNozzlesTable TableTable14 1414. ..24N274 24N27424N274Air AirAirCap CapCapAIR AIRAIRCON- CON-CON-SUMPTION SUMPTIONSUMPTIONscfmWALL WALLW

GunOverviewFigure1GunOverviewItem ItemItemDescription DescriptionDescriptionPurpose PurposePurposeAAirSwivelInlet1/4npsm(m)left-handthread,forGracored

SprayTipSelectionChart(ModelL60M19MRGGunOnly)Spray SpraySprayTip TipTipSelection SelectionSelectionChart ChartChart(Model (Model(ModelL60M19 L60M19L60

SprayTipSelectionChart(ModelL60M19MRGGunOnly)AEF AEFAEFFine FineFineFinish FinishFinishPre PrePre- --Orice OriceOriceSpray SpraySprayTips TipsTipsN

RepairKits,RelatedManuals,andAccessoriesRepair RepairRepairKits, Kits,Kits,Related RelatedRelatedManuals, Manuals,Manuals,and andandAccessories Access

RepairKits,RelatedManuals,andAccessoriesOperator OperatorOperatorAccessories AccessoriesAccessoriesPart PartPartNo. No.No.Description DescriptionDescr

RepairKits,RelatedManuals,andAccessories245895 245895245895Agitator AgitatorAgitatorKit KitKitTokeepuidmixedandpreventsettlingout.Includesitems401–40

RepairKits,RelatedManuals,andAccessories245944 245944245944Fluid FluidFluidRegulator RegulatorRegulatorKit KitKitToallowpreciseuidpressureregulationa

DimensionsDimensions DimensionsDimensionsGun GunGunModel ModelModelA, A,A,in. in.in.(mm) (mm)(mm)B, B,B,in. in.in.(mm) (mm)(mm)C, C,C,in. in.in.(mm) (

TechnicalDataTechnical TechnicalTechnicalData DataDataElectrostatic ElectrostaticElectrostaticAir AirAirSpray SpraySprayWaterborne WaterborneWaterborn

Graco GracoGracoPro ProProXp XpXpWarranty WarrantyWarrantyGracowarrantsallequipmentreferencedinthisdocumentwhichismanufacturedbyGracoandbearingitsname