
Graco Inc. P.O. Box 1441 Minneapolis, MN 55440-1441Copyright 2002, Graco Inc. is registered to I.S. EN ISO 9001309550UInstructions - PartsPlural Compo
Isocyanate Hazard 10 309550UIsocyanate HazardKeep A and B Components SeparateGroundingCheck your local electrical code and proportioner man-ual for de
Turning Air Cap309550U 11Turning Air Cap Loss of Air PressureIn event of loss of air pressure, gun will continue to spray. To shut off gun, do one of
Setup 12 309550USetup* (W) Not included with spatter gun.1. Close fluid valves A and B.2. Connect A (ISO) and B (RESIN) fluid hoses to fluid manifold.
Setup309550U 138. Open cleanoff air valve (K) 1/4-1/2 turn and trigger gun to check that cleanoff air is flowing. Adjust as desired.This step does not
Shutdown 14 309550UShutdownFor overnight shutdown:1. Follow Pressure Relief Procedure, page 15.2. Leave air turned on and gun detriggered.Grease gun d
Pressure Relief Procedure309550U 15Pressure Relief ProcedureWARNINGRead warnings, page 7. Relieve pressure before cleaning or repairing gun.1. Engage
Optional Configurations 16 309550UOptional ConfigurationsOptional Fluid Manifold PositionFluid manifold is mounted to bottom of gun, with A side on le
Optional Configurations309550U 17Optional Hose PositionFluid inlet swivels and air quick disconnect fitting point to rear. If desired, these positions
Flat Spray Tips 18 309550UFlat Spray Tips1. Follow Pressure Relief Procedure, page 15.2. Remove air cap (10) and flat spray tip (39). Inspect o-ring (
Maintenance309550U 19MaintenanceSupplied Tool Kit• Hex Nut Driver; 5/16• Screwdriver; 1/8 blade• Nozzle Drill Bit; various sizes depending on nozzle s
Manual Conventions 2 309550UContentsManual Conventions . . . . . . . . . . . . . . . . . . . . . . . . 2List of Models/Mix Chamber Selection Guide .
Maintenance 20 309550UFlush GunIf it is necessary to flush gun, use following procedure.Clean Outside of GunWipe off outside of gun with compatible so
Maintenance309550U 21Clean Mix Chamber Nozzle Clean PassagesIf necessary, clean out passages in fluid housing and handle with drill bits. Refer to TAB
Maintenance 22 309550U5. Push mix chamber forward until impingement ports (IP) are visible. See TABLE 3 for appropriate size drill to clean ports. Als
Troubleshooting309550U 23Troubleshooting1. Follow Pressure Relief Procedure, page 15, before checking or repairing gun.2. Check all possible problems
Troubleshooting 24 309550UA and/or B fluid in gun air section. Damaged side seals (18c). Replace, page 29.Damaged mix chamber (19). Replace, page 29.D
Troubleshooting309550U 25Theory of OperationGun Triggered (Fluid Spraying)Mix chamber (19) moves back, shutting off purge air flow. Impingement ports
Troubleshooting 26 309550UCutaway View81917 1516241023212414 42618 (A Side)B Side not shown12b22CGDEF3H
Repair309550U 27RepairTools RequiredTools needed for complete gun repair:• adjustable wrench• flat head screwdriver (included)• 1/8 in. (3 mm) diamete
Repair 28 309550UAttach Front EndWARNINGRead warnings, page 7. Proper attachment of front end is critical. Do not operate gun if front end is loose or
Repair309550U 29Mix Chamber and Side Seal CartridgesSee page 3 for available mix chamber sizes. Continued on page 30.1. Follow Pressure Relief Procedu
List of Models/Mix Chamber Selection Guide309550U 3List of Models/Mix Chamber Selection GuideRound Pattern Guns Mix ChamberGun Part No., Series Part N
Repair 30 309550U8. Pull mix chamber (19) out rear of fluid housing. Inspect for damage and clean ports, page 21. Inspect o-ring (23) in front of flui
Repair309550U 31Check ValvesBefore disassembling, press on ball (26c) to test check valve for proper movement and spring action.1. Follow Pressure Rel
Repair 32 309550UPiston1. Follow Pressure Relief Procedure, page 15.2. Disconnect air (D) and remove fluid manifold (M). 3. Remove Front End, page 27.
Repair309550U 33Piston Safety Lock Air Valve1. Follow Pressure Relief Procedure, page 15.2. Disconnect air (D) and remove fluid manifold (M). 3. Unscr
Parts 34 309550UParts334302451416281517‡8‡2421‡7‡27‡193231224129613‡25‡9‡1023‡*12a‡1122513‡*‡26b‡26e‡26c‡26d‡26g‡26a‡26f12c12f12e12b12dTI2435C5049‡374
Parts309550U 35* These parts are only available in repair kits. To select a kit, refer to page 38.† These parts are not available singly.‡ Included in
Parts 36 309550U▲ Replacement Danger and Warning labels, tags, and cards are available at no cost.◆ Included in Spatter Tip Kit 248414.❖ Included in S
Parts309550U 37Mix Chamber KitsRound Pattern GunsFlat Pattern Guns† Available only in flat mix chamber kits or in 246360 multi-pack kit.Mix Chamber Pa
Parts 38 309550UFlat Tip KitsFlat Tip Part No. Reference GuideSample part no. FT0848:Gun Repair KitsRead the chart left to right and top to bottom to
Parts309550U 39Drill Bit KitsFor cleaning gun ports and orifices. Illustrations are actual size, for comparison. Not all sizes are used with your gun.
List of Models/Mix Chamber Selection Guide 4 309550UFlat Pattern Guns Mix Chamber Flat TipGun Part No., Series Part No.Impingement Port Sizein. (mm)Eq
Parts 40 309550UAir Purge Handle Cleanout Drill Kit248969Kit includes all 5 drill bits of extra long length needed to clean out the air passages in th
Accessories309550U 41AccessoriesWide Pattern Mix Chamber KitsKits include mix chamber and cleanout drills. To spray larger diameter patterns than the
Accessories 42 309550UExtension Tip KitsKits include extension, flat tip seal and round tip seal, cleanout drill bit, and instructions. Requires 24802
Accessories309550U 43Spatter Conversion Kit248414To convert Fusion air purge gun to spray, round pattern only, large droplet, low overspray applicatio
Accessories 44 309550UTip Cleanout Tool15D234Designed to fit CeramTip internal dome and flat tip slits.Circulation Manifold246362Attach to gun fluid m
Technical Data309550U 45Technical DataAll other brand names or marks are used for identification purposes and are trademarks of their respective owner
All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves th
List of Models/Mix Chamber Selection Guide309550U 5Flat Pattern Guns, continuedFlat Pattern Stud Wall GunSee manual number 311071 for more information
List of Models/Mix Chamber Selection Guide 6 309550USpatter Pattern GunWide Round Pattern GunFour-Hose GunWide Round Pattern Gun with Four-Hose Recirc
Warning309550U 7WARNINGPERSONAL PROTECTIVE EQUIPMENTYou must wear proper protective equipment when operating, servicing, or when in the operating area
Warning 8 309550UFIRE AND EXPLOSION HAZARDFlammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire a
Overall View309550U 9Overall ViewKey:A A Side Fluid Valve (ISO)B B Side Fluid Valve (RESIN)C Air CapD Air Line Quick CouplerEMufflerF Fluid HousingG G
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