Instructions - Parts ListPrecisionSwirl™ ModuleAn orbital dispenser used to apply sealant and adhesive materials for a variety of applications.Part No
PrecisionSwirl Overview 10 310554VPrecisionSwirl in Basic Robotic SystemFIG. 3 shows the PrecisionSwirl components in a basic robotic system. The fol
Installing the Control Assembly310554V 11Installing the Control AssemblyTo install the control assembly:• Prepare to install the control assembly • Mo
Installing the Control Assembly 12 310554VMounting the Control Assembly (continued)FIG. 47.05(171.1 mm)16.00(406.4 mm)14.50(368.3 mm)14.50(368.3 mm)16
Installation310554V 13InstallationGrounding the Control AssemblyConnect a ground wire from the GND terminal in the PrecisionSwirl control assembly (sh
Installation 14 310554VConnecting the Control Assembly to a Power SourcePerform the following procedure to connect the control assembly to a power sou
Installation310554V 15Connecting the Control Assembly to a Power Source (continued)Checking Resistance Between the Control Assembly and the True Earth
Installing the Dispense Valve 16 310554VInstalling the Dispense ValveTo install the dispense valve:• Mount the dispense valve • Connect the air lines•
Installing Cable Assemblies310554V 17Installing Cable AssembliesConnecting the Motor Control Cable Motor control cables are supplied in four lengths,
Installing Cable Assemblies 18 310554VConnecting the Motor Control Cable (continued)FIG. 90/7%2-/4/2&!5,4 25.-!). 25.%.!",%#/.42/,3%,%#4
Installing Cable Assemblies310554V 19Connecting the Automatic Control CableThe PrecisionSwirl control assembly is provided with a 9–pin receptacle for
List of Models 2 310554VList of ModelsTool Mounted DispensersPart No. 241658, Series A PrecisionSwirl Orbital Dispenser and Control Assembly Kit inclu
Verifying Ground Continuity 20 310554VVerifying Ground ContinuityVerifying Ground ContinuityVerify ground continuity between:• True earth ground and t
PrecisionSwirl Module Operation310554V 21PrecisionSwirl Module OperationReading the PrecisionSwirl Control Assembly Controls and IndicatorsTable 1 des
PrecisionSwirl Module Operation 22 310554VSetting Operation ModesThe PrecisionSwirl module has two operating states:• Automatic mode — enables the Pre
PrecisionSwirl Module Operation310554V 23Using Automatic Mode Entering Automatic ModeTo put the PrecisionSwirl module into Automatic mode:1. Make sure
PrecisionSwirl Module Operation 24 310554VAdjusting Orbital Dispenser Motor SpeedAdjust the orbital dispenser motor speed in the manual or automatic c
Troubleshooting310554V 25TroubleshootingSome solutions require disassembling the dispense valve or orbital dispenser. Always relieve system pressure b
Control Assembly Service 26 310554VControl Assembly ServiceServicing the Control AssemblyThis part of the manual provides information about the follow
Control Assembly Service310554V 277. Return the control assembly to normal operating condition.MAIN Power Switch RemovalRemove the MAIN power switch a
Control Assembly Service 28 310554VPotentiometer RemovalRemove the potentiometer as follows:1. Shut off system power at the main circuit breaker.2. At
Panel Assembly Service310554V 29Panel Assembly ServiceThis part of the manual provides information about the following panel assembly components:• Swi
List of Models310554V 3ContentsList of Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Tool Mounted Dispensers . . . . . . . . .
Panel Assembly Service 30 310554VSwirl Control Board RemovalRemove the relay board as follows:1. Shut off system power at the main circuit breaker.2.
Panel Assembly Service310554V 31RFI Filter RemovalRemove the RFI Filter as follows:1. Shut off system power at the main circuit breaker.2. At the cont
Panel Assembly Service 32 310554VRelay RemovalRemove the relay as follows:1. Shut off system power at the main circuit breaker.2. At the control assem
Panel Assembly Service310554V 33Fuse RemovalRemove the fuse as follows:1. Shut off system power at the main circuit breaker.2. At the control assembly
Control Assembly Parts 34 310554VControl Assembly PartsPart No. 918616, PrecisionSwirl Control Assembly† These parts are not shown on the parts drawin
Control Assembly Parts310554V 35Part No. 918616, PrecisionSwirl Control AssemblyFIG. 20POWER MOTOR FAULT RUN MAIN RUN / ENABLE CONTROL SELECT AUTOMAT
Control Assembly Parts 36 310554VPart No. 918616, PrecisionSwirl Control AssemblyFIG. 21 '.$
Control Assembly Parts310554V 37Part No. 918616, PrecisionSwirl Control AssemblyFIG. 22**
Control Assembly Parts 38 310554VPart No. 241580, PrecisionSwirl Panel Assembly† These parts are not shown on the parts drawing.Ref. No. Part No. Desc
Control Assembly Parts310554V 39
Warnings 4 310554VWarningsThe following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-tion point
Accessory Parts 40 310554VAccessory PartsMotor Control Cable AssembliesThe motor control cables that are provided with the module are OLFLEX® brand ca
Accessory Parts310554V 41Torsional Motor Control Cable AssembliesFor robot applications that have a lot of torsional motion to the cable in addition t
Accessory Parts 42 310554VRobot Interface Cable AssemblyThe length of robot interface cable assembly 617829 is 40 ft (12.2 m). FIG. 26 shows the 9-pin
Wiring Diagrams310554V 43Wiring DiagramsMotor Controller Wiring, Lines 200-238 #/-
Wiring Diagrams 44 310554VMotor Controller Wiring, Lines 250-288******************'2!
Technical Data310554V 45Technical DataPrecisionSwirl™ is a trademark of Graco, Inc.PARKER O LUBE™ is a trademark of Parker Hannifin Corp.Loctite® is
All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves th
Warnings310554V 5SKIN INJECTION HAZARD Spray from the applicator, hose leaks, or ruptured components can inject fluid into your body and cause extreme
Warnings 6 310554VTOXIC FLUID OR FUMES HAZARD Hazardous fluids or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin
Warnings310554V 7
Unpacking and Repacking 8 310554VUnpacking and Repacking Unpacking the Product The PrecisionSwirl orbital dispenser and control assem-bly were carefu
PrecisionSwirl Overview 310554V 9PrecisionSwirl Overview PrecisionSwirl Capabilities The PrecisionSwirl orbital dispenser is regulated through the con
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