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Instructions-Parts
ProControl 1KE®
Kits for
Management of F
luid and
Air
3A2614F
EN
Use to monitor and control flow rate and track material use. For professional use only.
Important Safety Instructions
Read all warnings and instructions in this manual. Save these
instructions.
See the G3
000 meter manual
(308778)
or Coriolis meter
manual (3
13599) for flow meter
maximum
working pressure.
See page
3 for kit information,
includi
ng approvals.
PROVEN QUALITY. LEADING TECHNOLOGY.
Seitenansicht 0
1 2 3 4 5 6 ... 53 54

Inhaltsverzeichnis

Seite 1 - Management of F

Instructions-PartsProControl 1KE®Kits forManagement of Fluid andAir3A2614FENUse to monitor and control flow rate and track material use. For profession

Seite 2 - Contents

InstallationHazardous LocationsDo not substitute or modify system componentsas this may impair intrinsic safety. For installation,maintenance, or oper

Seite 3 - E Models and Kits

InstallationKey:AFlow Meter, 1/4 npt female inlet/outletBProControl 1KE Module with BracketC Power Supplywith BarrierDMeter Cable (50 ft., 15 m), to t

Seite 4

InstallationGroundingThe equipmentmust be grounded to reduce therisk of staticsparking and electric shock. Electricor static sparking can cause fumes

Seite 5 - Warnings

InstallationCable ConnectionsPort DescriptionConnection1Fiber Optic ReceiverRedLeadfrom TX on Fiber Optic Converter (PN 16K465) or fromPort6onanother

Seite 6 - 6 3A2614F

InstallationElectrical ConnectionsInstall per Graco Control Drawing 16M169, in Manual332013. See also Figure 1.1. Connect mainpower supply cord (E, no

Seite 7

InstallationAir ConnectionsNOTICETo avoid damage to the I/P transducer, use clean,dry, oil-free air, filtered through at least a 40 micronfilter.1. Conn

Seite 8 - Overview

InstallationTypical InstallationNon-HazardousLocationHazardous Location16 3A2614F

Seite 9 - Installation

InstallationKeyA1 and A2Flow MeterSupplied in some kits. SeeParts, page 34.B1 and B2 ProControl 1KEModulewithBracketSuppliedC Power Supply and Barrier

Seite 10 - Hazardous Locations

OperationOperationPressure Relief ProcedureFollow the Pressure Relief Procedurewhenever you see this symbol.This equipment stays pressurized until pre

Seite 11

Operation5. Dispense about 300–500 cc of material into agraduated cylinder. The amount the systemmeasures will display in the measured volumefield.6. P

Seite 12 - Grounding

ContentsProControl 1KE Models and Kits... 3Warnings ... 5Overview...

Seite 13 - Cable Connect

OperationReplace the BatteryReplace the battery only if the clock stops functioningafter disconnecting power or a power failure.Sparking can occur whe

Seite 14 - Electrical Co

Display Mo duleDisplay ModuleDisplay InformationThe Display Module provides the interface for usersto enter selections and view information related to

Seite 15 - Air Connectio

Display M oduleIconsAs you move through the ProControl 1KE screens, you will notice that most information is communicatedusing icons rather than words

Seite 16 - Typical Installation

Display Mo duleScreen IconsScreen number.The arrows indicatemore screens areavailable to view.Lock icon indicatesthe unit is in Setup.Batch Totalizer

Seite 17

Run ScreensRun ScreensWhen in Run Mode, the ProControl 1KE displays theflow rate percent target, actual fluid pressure, andcurrent flow rate on Screen 1.

Seite 18 - Operation

Password ScreenRun Screens 3 —6Use Screens 3–6 to view the log of recent alarms.KeyDate on which the Deviation or AdvisoryAlarm occurred.Time at which

Seite 19 - Update the Software

Setup ScreensSetup ScreensThe Setup Mode is used to set up a password(if desired) and to set parameters for controllingandmonitoringfluidflowwiththeProC

Seite 20 - Replace the Battery

Setup ScreensSetup Screen 2Use this screen to set the upper and lower limits foroperator adjustment of flow rate percent and to selectyour preferred pr

Seite 21 - Display Module

Setup ScreensSetupScreen4Use this screen to set your alarm preferences. Selectto enable the alarm, or leave the box empty todisable the alarm.KeyEnter

Seite 22 - Softkeys

Setup ScreensSetup Screen 6Use this screen to specify your pressure transducerand set its offset and slope.KeyEnter thescreen to set or changepreferen

Seite 23 - Screen Icons

ProControl 1KE Models and KitsProControl 1KE Models and KitsAll Advanced Display Control Modules (ADCM) are base model number 24L097 (Ref. 1). Models

Seite 24 - Run Screens

Setup ScreensSetupScreen8Use this screen to set your date format, date, andtime.KeyEnter the screen to set or changepreferences.Press to activate a fie

Seite 25 - Password Screen

Deviations and AdvisoriesDeviations and AdvisoriesTherearetwotypes of errors that can occur. Errorsare indicatedon the display.Deviations, indicated b

Seite 26 - Setup Screens

TroubleshootingTroubleshootingProblemCause SolutionPower is not on.Turn power supply on.ProControl 1KE is completelydark.Loose or disconnected powerca

Seite 27 - SetupScreen3

TroubleshootingDiagnostic InformationThe LEDs on the bottom of the ProControl 1KE give important information about system function.LED SignalsSignalDe

Seite 28 - Setup Screen 5

PartsPartsKits for Hazardous Location24L085, 24P593, 24P595, 24L087, 24P597, 24L089, 24L09134 3A2614F

Seite 29 - SetupScreen7

PartsTable 4 Parts for Hazardous Location KitsRef.Part DescriptionQty.116M167POWER SUPPLY; 90–264 VAC input, 15 VDC output.SeeManual 332196. Not inclu

Seite 30 - Setup Screen 9

PartsKits for Non-Hazardous Location24L084, 24L086, 24L088, 24L090, 24P592, 24P594, 24P59636 3A2614F

Seite 31 - Deviations and Advisories

PartsTable 5 Parts for Non-Hazardous Location KitsRef.Part DescriptionQty.2 16V680POWER SUPPLY, 90–264 VAC input, 15 VDC output13 24L083MODULE, ProCon

Seite 32 - Troubleshooting

PartsFluid and Air Control Parts38 3A2614F

Seite 33 - LED Signals

PartsTable 6 Fluid and Air Control Parts, Models 24L084, 24L085, 24L086, 24L087Ref.Part DescriptionQty. 24L084,24R26324L085 24L086 24L087,24R262201 16

Seite 34 - Kits for Hazardous Location

ProControl 1KE Models and KitsProControl 1KE systems are not approved for use in hazardous locations unless all accessories and allwiring meet local,

Seite 35

PartsTable 7 Fluid and Air Control Parts, Models 24L088, 24L089, 24L090, 24L091Ref.Part DescriptionQty. 24L088 24L089 24L090 24L091201 16E841 PANEL, m

Seite 36 - Kits for Non-H

PartsTable 8 Fluid and Air Control Parts, Models 24P592, 24P593, 24P594Ref.Part DescriptionQty. 24P592 24P593 24P594201 16E841 PANEL, mounting 1✔202 1

Seite 37 - 3A2614F 37

PartsTable 9 Fluid and Air Control Parts, Models 24P595, 24P596, 24P597Ref.Part DescriptionQty. 24P595,24R26124P596 24P597201 16E841 PANEL, mounting 1

Seite 38 - Fluid and Air C

AccessoriesAccessoriesNot all accessories and kits are approved foruse in hazardous locations. Refer to the specificaccessory and kit manuals for appro

Seite 39 - 3A2614F 39

Mounting DimensionsMounting DimensionsPower Supply 16M167Fluid and Air Controls Mounting PanelProControl 1KE ModuleComponentAOverallWidthin. (mm)BOver

Seite 40 - 40 3A2614F

Appendix A - Modbus Variable MapAppendix A - Modbus Variable MapTable 11 Device Identification RegistersRegisterPermissionsInformerModbusRegisterDescri

Seite 41

Appendix A - Modbus Variable MapRegisterPermissionsInformerModbusRegisterDescriptionSizeUnits LowLimitHigh Limit NotesRead Only402014Current Flow Rate

Seite 42

Appendix A - Modbus Variable MapRegisterPermis-sionsInformerModbusRegisterDescriptionSizeUnits LowLimitHighLimitNotesRead/Write 403019System, FluidFlo

Seite 43 - Accessories

Appendix B - Advanced Web Inter faceAppendix B - Advanced Web InterfaceOverviewThe Advanced Web Interface (AWI) is Graco PN15V337. It is an accessory

Seite 44 - Mounting Dimensions

Appendix B - Advanced Web InterfaceMonitor TabUse this tab tomonitor the current device in real time.The only change that can be made on this tab is t

Seite 45 - 3A2614F 45

WarningsWarningsThe following warnings are for the setup, use, grounding, maintenance and repair of this equipment. Theexclamation point symbol alerts

Seite 46 - 46 3A2614F

Appendix B - Advanced Web Inter faceSetup TabClick on Setup. Use this tab to view or change yourProControl 1KE settings. For items with a field, typeth

Seite 47

Appendix B - Advanced Web InterfaceTargetIn this screensection, view or adjust yourmaintenance target, the upper and lower limitsforoperatoradjustment

Seite 48 - Appendix B - Ad

Appendix B - Advanced Web Inter faceDate and TimeIn this screensection, view or adjust the date format,date, or time.Use the dropdown menu to select a

Seite 49 - Monitor Tab

Technical DataTechnical DataUSMetricMaximum Pressures:Maximum inlet air pressure I/P transducer 130 psig 10.3 barMaximum fluid working pressure289813 G

Seite 50 - Setup Tab

Graco Standard WarrantyGraco warrants all equipment referenced in this document which is manufactured by Graco and bearing itsname to be free from def

Seite 51 - 3A2614F 51

WarningsWARNINGINTRINSIC SAFETYIntrinsically safe equipment that is installed improperly or connected to non-intrinsically safeequipment will create a

Seite 52 - 52 3A2614F

WarningsWARNINGEQUIPMENT MISUSE HAZARDMisuse can cause death or serious injury.• Do not operate the unit when fatigued or under the influence of drugs

Seite 53 - Technical Data

OverviewOverviewThe ProControl 1KE Advanced Display ControlModule is an electronic flow control and fluidmonitoring system. The ProControl 1KE performs

Seite 54 - Graco Standard Warranty

InstallationInstallationNon-Hazardous LocationsNOTE: Kits supplied with an AC/DC Converter are shipped with a North American 120 VAC power cord (E).Us

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