
Instructions-PartsProControl 1KE®Kits forManagement of Fluid andAir3A2614FENUse to monitor and control flow rate and track material use. For profession
InstallationHazardous LocationsDo not substitute or modify system componentsas this may impair intrinsic safety. For installation,maintenance, or oper
InstallationKey:AFlow Meter, 1/4 npt female inlet/outletBProControl 1KE Module with BracketC Power Supplywith BarrierDMeter Cable (50 ft., 15 m), to t
InstallationGroundingThe equipmentmust be grounded to reduce therisk of staticsparking and electric shock. Electricor static sparking can cause fumes
InstallationCable ConnectionsPort DescriptionConnection1Fiber Optic ReceiverRedLeadfrom TX on Fiber Optic Converter (PN 16K465) or fromPort6onanother
InstallationElectrical ConnectionsInstall per Graco Control Drawing 16M169, in Manual332013. See also Figure 1.1. Connect mainpower supply cord (E, no
InstallationAir ConnectionsNOTICETo avoid damage to the I/P transducer, use clean,dry, oil-free air, filtered through at least a 40 micronfilter.1. Conn
InstallationTypical InstallationNon-HazardousLocationHazardous Location16 3A2614F
InstallationKeyA1 and A2Flow MeterSupplied in some kits. SeeParts, page 34.B1 and B2 ProControl 1KEModulewithBracketSuppliedC Power Supply and Barrier
OperationOperationPressure Relief ProcedureFollow the Pressure Relief Procedurewhenever you see this symbol.This equipment stays pressurized until pre
Operation5. Dispense about 300–500 cc of material into agraduated cylinder. The amount the systemmeasures will display in the measured volumefield.6. P
ContentsProControl 1KE Models and Kits... 3Warnings ... 5Overview...
OperationReplace the BatteryReplace the battery only if the clock stops functioningafter disconnecting power or a power failure.Sparking can occur whe
Display Mo duleDisplay ModuleDisplay InformationThe Display Module provides the interface for usersto enter selections and view information related to
Display M oduleIconsAs you move through the ProControl 1KE screens, you will notice that most information is communicatedusing icons rather than words
Display Mo duleScreen IconsScreen number.The arrows indicatemore screens areavailable to view.Lock icon indicatesthe unit is in Setup.Batch Totalizer
Run ScreensRun ScreensWhen in Run Mode, the ProControl 1KE displays theflow rate percent target, actual fluid pressure, andcurrent flow rate on Screen 1.
Password ScreenRun Screens 3 —6Use Screens 3–6 to view the log of recent alarms.KeyDate on which the Deviation or AdvisoryAlarm occurred.Time at which
Setup ScreensSetup ScreensThe Setup Mode is used to set up a password(if desired) and to set parameters for controllingandmonitoringfluidflowwiththeProC
Setup ScreensSetup Screen 2Use this screen to set the upper and lower limits foroperator adjustment of flow rate percent and to selectyour preferred pr
Setup ScreensSetupScreen4Use this screen to set your alarm preferences. Selectto enable the alarm, or leave the box empty todisable the alarm.KeyEnter
Setup ScreensSetup Screen 6Use this screen to specify your pressure transducerand set its offset and slope.KeyEnter thescreen to set or changepreferen
ProControl 1KE Models and KitsProControl 1KE Models and KitsAll Advanced Display Control Modules (ADCM) are base model number 24L097 (Ref. 1). Models
Setup ScreensSetupScreen8Use this screen to set your date format, date, andtime.KeyEnter the screen to set or changepreferences.Press to activate a fie
Deviations and AdvisoriesDeviations and AdvisoriesTherearetwotypes of errors that can occur. Errorsare indicatedon the display.Deviations, indicated b
TroubleshootingTroubleshootingProblemCause SolutionPower is not on.Turn power supply on.ProControl 1KE is completelydark.Loose or disconnected powerca
TroubleshootingDiagnostic InformationThe LEDs on the bottom of the ProControl 1KE give important information about system function.LED SignalsSignalDe
PartsPartsKits for Hazardous Location24L085, 24P593, 24P595, 24L087, 24P597, 24L089, 24L09134 3A2614F
PartsTable 4 Parts for Hazardous Location KitsRef.Part DescriptionQty.116M167POWER SUPPLY; 90–264 VAC input, 15 VDC output.SeeManual 332196. Not inclu
PartsKits for Non-Hazardous Location24L084, 24L086, 24L088, 24L090, 24P592, 24P594, 24P59636 3A2614F
PartsTable 5 Parts for Non-Hazardous Location KitsRef.Part DescriptionQty.2 16V680POWER SUPPLY, 90–264 VAC input, 15 VDC output13 24L083MODULE, ProCon
PartsFluid and Air Control Parts38 3A2614F
PartsTable 6 Fluid and Air Control Parts, Models 24L084, 24L085, 24L086, 24L087Ref.Part DescriptionQty. 24L084,24R26324L085 24L086 24L087,24R262201 16
ProControl 1KE Models and KitsProControl 1KE systems are not approved for use in hazardous locations unless all accessories and allwiring meet local,
PartsTable 7 Fluid and Air Control Parts, Models 24L088, 24L089, 24L090, 24L091Ref.Part DescriptionQty. 24L088 24L089 24L090 24L091201 16E841 PANEL, m
PartsTable 8 Fluid and Air Control Parts, Models 24P592, 24P593, 24P594Ref.Part DescriptionQty. 24P592 24P593 24P594201 16E841 PANEL, mounting 1✔202 1
PartsTable 9 Fluid and Air Control Parts, Models 24P595, 24P596, 24P597Ref.Part DescriptionQty. 24P595,24R26124P596 24P597201 16E841 PANEL, mounting 1
AccessoriesAccessoriesNot all accessories and kits are approved foruse in hazardous locations. Refer to the specificaccessory and kit manuals for appro
Mounting DimensionsMounting DimensionsPower Supply 16M167Fluid and Air Controls Mounting PanelProControl 1KE ModuleComponentAOverallWidthin. (mm)BOver
Appendix A - Modbus Variable MapAppendix A - Modbus Variable MapTable 11 Device Identification RegistersRegisterPermissionsInformerModbusRegisterDescri
Appendix A - Modbus Variable MapRegisterPermissionsInformerModbusRegisterDescriptionSizeUnits LowLimitHigh Limit NotesRead Only402014Current Flow Rate
Appendix A - Modbus Variable MapRegisterPermis-sionsInformerModbusRegisterDescriptionSizeUnits LowLimitHighLimitNotesRead/Write 403019System, FluidFlo
Appendix B - Advanced Web Inter faceAppendix B - Advanced Web InterfaceOverviewThe Advanced Web Interface (AWI) is Graco PN15V337. It is an accessory
Appendix B - Advanced Web InterfaceMonitor TabUse this tab tomonitor the current device in real time.The only change that can be made on this tab is t
WarningsWarningsThe following warnings are for the setup, use, grounding, maintenance and repair of this equipment. Theexclamation point symbol alerts
Appendix B - Advanced Web Inter faceSetup TabClick on Setup. Use this tab to view or change yourProControl 1KE settings. For items with a field, typeth
Appendix B - Advanced Web InterfaceTargetIn this screensection, view or adjust yourmaintenance target, the upper and lower limitsforoperatoradjustment
Appendix B - Advanced Web Inter faceDate and TimeIn this screensection, view or adjust the date format,date, or time.Use the dropdown menu to select a
Technical DataTechnical DataUSMetricMaximum Pressures:Maximum inlet air pressure I/P transducer 130 psig 10.3 barMaximum fluid working pressure289813 G
Graco Standard WarrantyGraco warrants all equipment referenced in this document which is manufactured by Graco and bearing itsname to be free from def
WarningsWARNINGINTRINSIC SAFETYIntrinsically safe equipment that is installed improperly or connected to non-intrinsically safeequipment will create a
WarningsWARNINGEQUIPMENT MISUSE HAZARDMisuse can cause death or serious injury.• Do not operate the unit when fatigued or under the influence of drugs
OverviewOverviewThe ProControl 1KE Advanced Display ControlModule is an electronic flow control and fluidmonitoring system. The ProControl 1KE performs
InstallationInstallationNon-Hazardous LocationsNOTE: Kits supplied with an AC/DC Converter are shipped with a North American 120 VAC power cord (E).Us
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