Graco 3A0395R Bedienungsanleitung

Instructions - PartsStainless Steel Tank StandsFor supplying material to HFR™ plural-component proportioners. For professional use only. Not approved

Component Identification 10 3A0395RFluid Control Module (FCM)Key:AA Fluid Control Module (FCM)AB BaseAC Module Connection ScrewsAD Access CoverAE Modu

Component Identification3A0395R 11Heat Zone and Fluid Control SelectionThe tank feed system supports independent tempera-ture control by utilizing a l

Installation 12 3A0395RInstallationGroundingProducts that include heated tanks must be grounded. Grounding reduces the risk of static and electric sho

Installation3A0395R 139. Route each level sensor (H) wire (J1, J2, J3) through the corresponding well nut (CC). See FIG. 8 for wire location on tank.1

Installation 14 3A0395RInstall Ultrasonic Level SensorNOTE: The ultrasonic level sensor is only used on two gallon tanks.1. Turn main power off.2. Rel

Installation3A0395R 15Auto-Refill Installation: customer supplied feed systemNOTE: The auto-refill assembly is not assembled when shipped.1. Empty tan

Setup 16 3A0395RSetupCalibrate Barrel Style Level SensorsNOTE: Calibration is not required for ultrasonic style level sensors or high temperature leve

Operation3A0395R 17OperationSee HFR Setup-Operation manual for system operation instructions.StartupStart SystemSee HFR Setup-Operation manual for sys

Maintenance 18 3A0395RMaintenanceDaily MaintenanceDesiccant DryerReplace silica gel units when the desiccant color or moisture indicator has changed c

Troubleshooting3A0395R 19TroubleshootingProblem Cause SolutionNo agitation. Agitator motor is not turning.Intermittent electrical connections.Ensure t

2 3A0395RContentsModels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Related Manuals . . . . . . . . . . . . . . . . .

Troubleshooting 20 3A0395RMaterial is not heating. Blanket heater not working.Intermittent electrical connections.Material temperature variations.FCM

Troubleshooting3A0395R 21Material is not cooling. Chiller control solenoid not working.Intermittent electrical connections.Material temperature variat

Troubleshooting 22 3A0395RLevel sensor is not sensing material when material is present.Level sensor is sensing material when material is not present.

Troubleshooting3A0395R 23Tank is not refilling. Air solenoid valve not operating.Leaking or damaged air lines.Intermittent electrical connections.Leve

Troubleshooting 24 3A0395RTank is overfilling. Level sensors out of calibration.Level sensors blocked inside tank.Intermittent electrical connections.

Troubleshooting3A0395R 25System is not circulating material. Bypass valve damaged or not oper-ating.Material hoses incorrectly con-nected.Material hos

Troubleshooting 26 3A0395RTank stand module is not communi-cating with system.Intermittent electrical connections.FCM errors.Ensure the system main po

Repair3A0395R 27RepairReplace Agitator Fuse1. Turn off main power.2. Slide open the fuse drawer.3. Remove old fuse and replace with new fuse.Tank Lid

Repair 28 3A0395R6. Lift the tank lid assembly (B) off of the tank and set on the drop cloth.7. Use an air tight plastic sheet and removable tape to c

Repair3A0395R 29Level Sensor and WellNOTE: For proper level sensor function, the tip of the level sensor well must protrude at least 1/8 in. into the

Models3A0395R 3ModelsThe following table lists the tank stand module part numbers and the components included with each.Related ManualsComponent manua

Electrical Schematics 30 3A0395RElectrical SchematicsElectrical Panel, Tank Stand with Agitator, Heater/Chiller

Electrical Schematics3A0395R 31Continued

Electrical Schematics 32 3A0395RContinued

Electrical Schematics3A0395R 33Continued

Electrical Schematics 34 3A0395RElectrical Panel, Tank Stand with Agitator

Electrical Schematics3A0395R 35Continued

Electrical Schematics 36 3A0395RContinued

Parts3A0395R 37Parts1Mounting screws supplied with assembly.12918213221920, 212456r_24C317_3A0395a_11bti17773a428Front View Shown38L and 75L Tank Modu

Parts 38 3A0395R1723101612726272522121314151381311131514r_24C317_3A0395a_12bMounting screws supplied with assembly.11Rear View Shown38L and 75L Tank M

Parts3A0395R 3938L and 75L Tank Module PartsThe following tables on this and the next three pages list the varying part numbers, common part numbers,

Warnings 4 3A0395RWarningsThe following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-tion point

Parts 40 3A0395R★ Not shown.▲ Replacement Danger and Warning labels, tags, and cards are available at no cost.16 FITTING, assy, bulkhead; 1/4 npt1 1 1

Parts3A0395R 4138L and 75L Tank Module Parts (continued)Ref Part DescriptionTank Module and Quantity24D572 24D573 24D574 24D575 24D576 24D577 24D578 2

Parts 42 3A0395R★ Not shown.▲ Replacement Danger and Warning labels, tags, and cards are available at no cost.16 FITTING, assy,bulkhead; 1/4 npt1 1 1

Parts3A0395R 432 Gallon Tank Module - 24J243ti17775b57756856556653954054154253351355355454653353252952852758353058759153451453653659151252452350752251

Parts 44 3A0395R2 Gallon Tank Module (continued)ti7774a567553578575572573575574571575578573545561547569555556544549550548553549551552577562563

Parts3A0395R 452 Gal Tank Module (continued)★ Not shown.▲Replacement Danger and Warning labels, tags, and cards are available at no cost.Ref. Part Des

Parts 46 3A0395RHeated Tank Assemblies38L and 75L Heated Tank Assemblies✓ 38L heated tank assemblies only.◆ 75L heated tank assemblies only.5051605958

Parts3A0395R 47Tank Lid AssembliesLid with agitator for 38L tanksLid with agitator for 75L tanks▲ Replacement Danger and Warning labels, tags, and car

Parts 48 3A0395RLid Assembly141144141143164157158159165160161162156152151150149153142146147154155148163r_24B967_3A0395a_1a166158Ref. Part Description

Parts3A0395R 49Plug Assembly for Lid Vacuum Degas Lid AssemblyRef. Part Description Qty.171 16A354 PLUG 1172 15Y363 GASKET, mounting 1173 15Y355 NUT 1

Warnings3A0395R 5FIRE AND EXPLOSION HAZARD Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire

Parts 50 3A0395RElectrical Panel, 230V for Heat203201236234202237212219240Ref. 210227235231213, 214215206208207209210224220239228228219219211228, 2332

Parts3A0395R 51Electrical Panel, 230V for No Heatr_24C307_3A0395_1b201235234227Ref. 210202203206213, 214236219, 240212237231216, 226223228219215210208

Parts 52 3A0395RElectrical Panel, 230V for Heat PartsElectrical Panel, 230V for No Heat Parts★ Not shown.▲ Replacement Danger and Warning labels, tags

Parts3A0395R 53

Parts 54 3A0395RElectrical Panel, 230V for 2 Gallon Tanks Onlyti7778a501503502524505510506516507525522511508509512514523517518504520521519513515

Parts3A0395R 55▲ Replacement Danger and Warning labels, tags, and cards are available at no cost.Ref. Part Description Qty.501 24C116 COVER, enclosure

Parts 56 3A0395RHeat Exchanger Assembly255253254252264267266268256261266262264252257251 Apply thread sealant and PTFE thread tape to all male npt thre

Parts3A0395R 57Air Dryer Filter★ Not shown.281282283284285287286287289290291292293 Apply thread sealant and PTFE thread tape to all male npt threads a

Parts 58 3A0395RBall Valve Assemblies301305302303304306307308309301302305306310311307308309303304Ball Valve Assembly with FilterBall Valve Assembly Ap

Parts3A0395R 59Recirculation Probe Assemblyr_24C156_3A0395A_23263273213223253283242Apply thread sealant and PTFE thread tape.2222Ref. Part Description

Important Two-Component Material Information 6 3A0395RImportant Two-Component Material InformationIsocyanate Conditions Material Self-ignition Keep Co

Parts 60 3A0395RTransfer Pump Valve, 24C157Ref. Part Description Qty.331 120900 VALVE, solenoid, 3 way 1332 121021 MUFFLER; 1/4 npt 2333 121018 ELBOW,

Accessories and Kits3A0395R 61Accessories and KitsLevel Switch Assembly, 24D271Third level sensor proximity switch option.High Temperature Level Senso

Accessories and Kits 62 3A0395RSupplied Feed Refill Kit, 257770Refill kit for customer-supplied feed systems.High Flow Supplied Feed Refill Kit, 24P67

Accessories and Kits3A0395R 63Insulator Blanket Assembly, 257757For use with heated 46 liter tanks.▲ Replacement Danger and Warning labels, tags, and

Accessories and Kits 64 3A0395RDouble Nitrogen Harness 257779 Vacuum Pump Assembly, 257916Desiccant Dryer Adapter, LC0097Desiccant dryer (3/8 mpt) wit

Accessories and Kits3A0395R 65

Dimensions 66 3A0395RDimensionsr_24C317_3A0395a_1cCBABolt Mounting Pattern and DimensionsD = 24.0 in. (609.6 mm)E = 13.0 in. (330.2 mm)FrontRightDEA =

Technical Data3A0395R 67Technical DataMaximum material working pressure . . . . . . . . . . . . . . . 100 psi (0.7 MPa, 7 bar)Maximum feed supply pres

All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves th

Important Two-Component Material Information3A0395R 7Changing Materials• When changing materials, flush the equipment mul-tiple times to ensure it is

Component Identification 8 3A0395RComponent IdentificationTank Feed SystemKey:A Air Pressure Gauge and ValveB Lid or Lid with AgitatorCTankD Material

Component Identification3A0395R 9Electrical Panel ComponentsThe electrical panel is located on the inside of the tank stand enclosure, and includes th