Graco 313877E Bedienungsanleitung

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313877E
Setup - Operation
PD44
Control Box
Meter, mix and dispense system for precise two-component micro-dispensing of sealants
and adhesives. Not for use in explosive atmospheres.
See page 3 for model information, including maximum
working pressure and approvals.
Important Safety Instructions
Read all warnings and instructions in this
manual. Save these instructions.
Micrometer PD44 and LRT PD44 Control Box shown
EN
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1 2 3 4 5 6 ... 41 42

Inhaltsverzeichnis

Seite 1 - Setup - Operation

313877ESetup - OperationPD44Control BoxMeter, mix and dispense system for precise two-component micro-dispensing of sealants and adhesives. Not for us

Seite 2 - Contents

Setup 10 313877ESetupMicrometer and LRT PD44 Only1. Connect air supply to main air inlet on control box. Air supply must include a shut-off/bleed valv

Seite 3 - Related Manuals

Setup313877E 11Motor Driven PD44 Only1. Connect Dispense Valve I/O, Start Options, and Motor logic cables. If level controls are installed, connect Le

Seite 4 - Warnings

Startup 12 313877EStartupNOTE: See HMI Operation starting on page 14 for detailed HMI instructions.1. Press the Control Power On button. 2. On Microme

Seite 5 - 313877E 5

Dispensing Operation313877E 13Dispensing OperationNOTE: See HMI Operation on page 14 for detailed HMI instructions.The foot switch, the “Start” button

Seite 6 - CYLINDER

HMI Operation 14 313877EHMI OperationScreen Navigation DiagramsMicrometer PD44 LRT PD44FIG. 4Main ScreenPosidot ControlLevel 1 Control Level 2 Control

Seite 7

HMI Operation313877E 15Motor Driven PD44 FIG. 6Main ScreenMetering Valve ControlShot Size/Flow RateLevel 1 ControlLevel 2 ControlPurge TimerStatusSupe

Seite 8 - PD44 Dispense Valve

HMI Operation 16 313877EMain ScreenNOTE: The Error Code button is shown on every screen on the Motor Driven PD44.Screen Access ButtonsAll buttons on t

Seite 9 - Grounding

HMI Operation313877E 17Posidot Control Screen(Micrometer PD44 and LRT PD44 only)NOTE: A “1” indicates that the button is in the “ON” position. A “0” i

Seite 10 - Micrometer and LRT PD44 Only

HMI Operation 18 313877EMetering Valve Control Screen(Motor Driven PD44 only)NOTE: A “1” indicates that the button is in the “ON” posi-tion. A “0” ind

Seite 11 - AUDIO ALARM

HMI Operation313877E 19DV Valve ModeThis mode actuates an optional dispense valve.OPENIn this mode, the dispense valve is held in the open posi-tion,

Seite 12 - 12 313877E

2 313877EContentsRelated Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Models . . . . . . . . . . . . . . . . . . . . . . . . .

Seite 13 - Dispensing Operation

HMI Operation 20 313877EShot Size Screen(LRT PD44 only)NOTE: This section describes the Shot Size screen for the LRT PD44 only. See page 21 for the Mo

Seite 14 - HMI Operation

HMI Operation313877E 21Shot Size Screen (Motor Driven PD44 Only)NOTE: This section describes the Shot Size screen for the Motor Driven PD44 only. See

Seite 15 - Motor Driven PD44

HMI Operation 22 313877ELevel 1 Control ScreenNOTE: The Error Code button is shown on every screen on the Motor Driven PD44. See the Main screen for d

Seite 16 - Main Screen

HMI Operation313877E 23Level 2 Control ScreenNOTE: A “1” indicates that the button is in the “ON” posi-tion. A “0” indicates that the button is in the

Seite 17 - Posidot Control Screen

HMI Operation 24 313877EShutdown Timer button/indicatorNOTE: If the level control option has not been pur-chased the Shutdown Timer button is disabled

Seite 18 - Metering Valve Control Screen

HMI Operation313877E 25Purge Timer ScreenNOTE: The Error Code button is shown on every screen on the Motor Driven PD44. See the Main screen for def-in

Seite 19 - 313877E 19

HMI Operation 26 313877EEnter Purge Time ButtonThe Enter Purge Time button is shown as “=000.0” below the Purge Timer On /Off button. The Enter Purge

Seite 20 - Shot Size Screen

HMI Operation313877E 27Amount Per Stroke % (LRT and Motor Driven PD44 only)This displays the percent of the stroke used during a shot.For example, if

Seite 21

HMI Operation 28 313877EStatus ScreenNOTE: A “1” indicates that the button is in the “ON” posi-tion. A “0” indicates that the button is in the “OFF” p

Seite 22 - Level 1 Control Screen

HMI Operation313877E 29Dispense CompleteThis displays “1” if the metering rods are reloaded with material or at the end of the dispense cycle, and dis

Seite 23 - Level 2 Control Screen

Related Manuals313877E 3Related ManualsModels* If a custom PD44 is ordered, it will not be CE approved unless otherwise noted.PD44 ManualsPart Descrip

Seite 24 - 24 313877E

HMI Operation 30 313877EMotor Status Screen(Motor Driven PD44 only)NOTE: A “1” indicates that the button is in the “ON” posi-tion. A “0” indicates tha

Seite 25 - Purge Timer Screen

HMI Operation313877E 31Shot Mode Step #This gives the current step in the shot mode program. This is used for troubleshooting.Reload Mode Step #This g

Seite 26 - 26 313877E

HMI Operation 32 313877EMotor Error Codes Screen(Motor Driven PD44 Only)These screens give descriptions of the motor error codes.

Seite 27 - 313877E 27

HMI Operation313877E 33Supervisor Screen(LRT PD44 Only)NOTE: This section describes the Supervisor screen for the LRT PD44 only. See page 34 for the M

Seite 28 - Status Screen

HMI Operation 34 313877ESupervisor Screen(Motor Driven PD44 Only)NOTE: This section describes the Supervisor screen for the Motor Driven PD44 only. Se

Seite 29 - 313877E 29

HMI Operation313877E 35Supervisor Help Screen(Motor Driven PD44 Only)This screen describes the various reload and shot options in the Supervisor scree

Seite 30 - Motor Status Screen

HMI Operation 36 313877ECalibration Screen(LRT PD44 Only) Calibrate Mode buttonWhen this button is selected machine calibration starts.Extend Pumps bu

Seite 31 - 313877E 31

HMI Operation313877E 37Calibration Screen HelpThis screen describes the calibration procedure.

Seite 32 - Motor Error Codes Screen

Pressure Relief Procedure 38 313877EPressure Relief Procedure1. Turn main air supply shut-off/bleed valve to the off position. This will bleed air fro

Seite 33 - Supervisor Screen

Optional Customer Inputs313877E 39Optional Customer InputsMicrometer PD44 and LRT PD44 Motor Driven PD44Name DescriptionReady to Dispense Signal (Out

Seite 34

Warnings 4 313877EWarningsThe following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-tion point

Seite 35 - Supervisor Help Screen

Maintenance 40 313877EMaintenanceNOTE: If material is leaking, see Troubleshooting onpage 40.See Related Manuals on page 3 for dispense valve and feed

Seite 36 - Calibration Screen

Technical Data313877E 41Technical DataMaximum Ambient Temperature. . . . . . . . . . . . . . . . . . . . 110°F (43°C)Maximum Operating Temp . . . . .

Seite 37 - Calibration Screen Help

All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves th

Seite 38 - Shutdown

Warnings313877E 5PRESSURIZED EQUIPMENT HAZARDFluid from the gun/dispense valve, leaks, or ruptured components can splash in the eyes or on skin and ca

Seite 39 - Optional Customer Inputs

Component Identification 6 313877EComponent IdentificationControl Boxes FIG. 1: Micrometer and LRT PD44 Control Box725 3461725 3461725 346112563712913

Seite 40 - Troubleshooting

Component Identification313877E 7FIG. 2: Motor Driven PD44 Control BoxCONTROL POWERVERIFY INCOMING VOLTAGE BEFORE CONNECTING POWERWITH VOLTAGE SWITCH

Seite 41 - Technical Data

Component Identification 8 313877EPD44 Dispense ValveSee PD44 Operation manual 313876 for detailed dis-pense valve component identification and instru

Seite 42 - Graco Information

Grounding313877E 9GroundingThis product must be grounded. In the event of an elec-trical short circuit, grounding reduces the risk of electric shock b

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